An air compressor is a power tool that takes in air from the environment and then provides compressed air by pressurizing it and use this air pressure for various purposes. Air compressors are widely used by different types of people, from DIY enthusiasts to professional mechanics, construction workers, carpenters, and various applications. For example, you may use the air compressor for auto painting, use the air compressor to dry cars, or use the air compressor to inflate tires and for many other purposes.

When you start looking, you’ll see that there are so many different manufacturers, and on top of that, they have various types of air compressors and different models. So, before you even think of choosing a specific air compressor type and model, first, you must select a brand or manufacturer. Then, you have to find answers to many questions. Like which brand compressors would provide the most reliable performance? Which one will provide better service? Who makes the best 80-gallon air compressor? Which type of compressor is appropriate for your work? Which air compressor brand is best at manufacturing the type of compressors suited for your work? 

And, we are here to assist and advise you to make that decision.

Let’s have a quick glance at my top picked 80 gallon air compressor

1. EMAX HI05V080Y1S Industrial Air Compressor – Premium Choice

Notable Features

  • Comes with a powerful 5 HP ODP motor.
  • Ensures quieter performance using whisper 100 noise suppression system.
  • Can handle up to 50,000 hours of commercial or industrial use.

2. Campbell Hausfeld HS5180 Air Compressor – Best Overall

Notable Features

  • Comes with a powerful 5 HP motor
  • Uses the two-stage air compression system.
  • Includes an enclosed metal belt guard that ensures safety.

3. DEWALT DXCMV5048055 Air Compressor – Best value for money

Notable Features

  • Comes with a powerful 5 HP motor.
  • Uses the two-stage air compression system.
  • Included TOPS system protects the machine from voltage fluctuation.

7 Best 80 Gallon Air Compressors and Their Reviews

Here, we have reviewed the best 80-gallon air compressors for the money.

EMAX HI05V080Y1S Industrial Air Compressor

emax hi05v080y1s industrial air compressors

EMAX Hulk stationary compressors are known for their higher level tolerances and power needed for heavy-duty tasks. EMAX manufactures its product using the latest technologies combining with their 38 years of experience. They come with a super quiet, low-rpm pump along with a pre-wired Condor combination starter and top-quality pressure switch with an adjustable screw.

Tighter belts put more stress on the compressor pump and the motor bearings and decrease the life expectancy of both. Dual belts do not have to be as tight as a single belt. The taper-lock style, 2-groove pulleys with dual 2-groove, B-style dual belts used by EMAX has a longer lifespan with a low vibration that ensures smooth and quiet operation.

They use solid cast iron crankcases that are able to ensure a stable crankshaft alignment and can handle much more workload under heavy load conditions, unlike some competitors who use aluminum body crankcases.

The EMAX HI05V080Y1S air compressor has 5 horsepower with an 80-gallon tank. This high-quality industrial air compressor offers high power with quieter operation capability and comes with a four-year limited warranty.

PROs
  • It is designed to be able to handle up to 50,000 hours of commercial or industrial use with proper maintenance.
  • It comes with a whisper 100 noise suppression system installed on the back. It is very effective (can maintain an operating noise level up to 25% quieter than comparable 5 HP air compressors), easily removable, and low profile.
  • It has a 680 RPM pump with a solid cast iron crankcase for alignment and durability under heavy workloads.
  • The 100% brass ASME safety valves of this machine are preset and sealed for correct settings.
  • The 5 HP motor of this device runs at 3450 RPM – ODP (open drip-proof).
CONs
  • The weight of this machine is 558 pounds (253 kilograms), which is quite heavy.
  • This is an expensive device.

Campbell Hausfeld HS5180 Air Compressor

campbell hausfeld hs5180 mid price range compressors

Campbell Hausfeld is a renowned brand, who is known for manufacturing mid-price range compressors. The Campbell Hausfeld HS5180 two-stage compressor is one of the best 80-gallon 2-stage air compressors that is known for its versatility and durability, which is able to operate almost all kinds of pneumatic tools, including air sprayers, sanders, and grinders. Therefore, this 2-stage compressor is a perfect choice for hobbyists or DIY users.

This Campbell Hausfeld air compressor is made of commercial-grade cast iron, which provides longevity, ensures your product lasts longer. And, the enclosed metal belt guard of the compressor allows for a safer operation. Let’s not forget that this Campbell Hausfeld unit has a 5 HP two-stage pump that delivers much more power and higher CFM (cubic feet per minute) to the air tools.

HS5180 Campbell Hausfeld air compressor is able to provide 12,000 hours of product life. This Campbell Hausfeld two-stage pump is able to produce 14 CFM at 90 PSI, and the maximum pressure it is able to provide is about 175 PSI. And it comes with an 80-gallon vertical ASME tank.

This device is able to operate on 230-240 volts and has a 22 amp rating. A useful feature that it provides is the oil sight glass that allows you to easily observe the oil level in the reservoir without dealing with the grime.

PROs
  • It is developed with a space-saving design, which makes it easier to store.
  • This machine is built with commercial-grade cast iron that ensures longevity.
  • It comes with a two-stage pump system that is able to produce more power.
  • It is able to operate several tools simultaneously.
  • The metal belt guard ensures safe operation.
CONs
  • The pump of this compressor is oil-lubricated. So, changing the oil is required regularly. If the oil gets contaminated, it can lead to added maintenance costs.
  • It may be a bit too loud for some while operating.

Ingersoll Rand 2340N5-V Air Compressor

ingersoll rand 2340N5-v air compressor for heavy-duty tasks

The Ingersoll Rand 2340N5-V air compressor manufactured by the Ingersoll Rand brand is a considerable choice for you if you are looking for a reliable machine for heavy-duty tasks. Ingersoll-Rand is a renowned air compressor manufacturer brand that has almost 150 years of experience. They started the world’s first direct-connected electric air compressor in 1890.

The Ingersoll Rand 2340N5-V is designed to meet the high demands of heavy-duty industries like car repair shops, wood processing workshops, machinery stores, etc. It is capable of providing 15000 hours of trouble-free operation.

The frames and cylinders are made out of cast iron that ensures durability. The machine parts are designed in a way such that it ensures stable operation and easy maintenance. It has a 5 HP industrial-grade ODP motor that makes the machine capable of handling heavy jobs. It can provide 14 CFM at 90 PSI and is able to produce a maximum pressure output of 175 PSI.

This device comes with a two-stage pump, an integrated flywheel, and a copper cooler. This setup ensures that the machine has an adequate cooling capacity by eliminating hotspots. Also, the two-stage pump enables the compressor to provide a constant air supply for a longer period of time without burning out the engine.

But, one thing is important to mention that there is no anti-vibration device with this. So, it will vibrate and make noise while running.

PROs
  • This machine was made using cast iron that makes it durable.
  • It has a vertical design that will save space.
  • It has a powerful motor that can handle heavy tasks.
  • It comes with a two-stage pump that can provide supply for a longer period.
  • This device comes with an effective cooling system. 
CONs
  • The device will vibrate while operating and make noise.
  • You have to buy the start-up kit separately.

Industrial Air ILA4708065 Air Compressor

industrial air ilA4708065 commercial grade air compressor

ILA4708065 Air Compressor is another commercial-grade powerful air compressor. You can use this device for inflating large truck tires, auto repair, auto painting, and even multitasking. This ILA4708065 air compressor includes an integrated control panel. This control panel is optimized to quickly connect to pressure gauges and airflow regulators that help maintain stable operations.

This device comes with a powerful 4.7 HP motor. The strong motor is able to produce a maximum pressure of 155 PSI airflow, and it can deliver 14 CFM at 90 PSI. This, along with the 80-gallon tank, enables you to handle heavy-duty air tools comfortably.

This device has a thermally stable build with high-quality materials. It has a cast iron crankcase, balanced flywheel, automotive ball bearings, along with an aluminum head, and stainless steel reed valves, which ensure the sturdiness and longevity of the device.

This device is quite heavy (540 pounds). So, portability is a bit difficult. But this is true for almost all types of heavy machinery. But, this machine has a vertical design that will save you some space.

PROs
  • The cast iron construction makes the air compressor durable. In addition, it has a vertical space-saving design.
  • It is capable of providing high power and high pressure.
  • It can provide stable and efficient performance, maintain stable cooling while operating, and protect the system from irregular voltage.
  • This device comes with an integrated control panel.
  • This machine is capable of multitasking, capable of running multiple pneumatic tools simultaneously.
CONs
  • It is a heavy machine. Moving them is not as easy as the portable air compressors.
  • This machine is a bit loud.

Powermate Vx PLA4708065 Air Compressor

powermate vx plaA4708065 mid price range air compressors

Powermate Vx PLA4708065 Air Compressor is a popular mid-price range electric air compressor from the well-reputable and one of the top seller brand Powermate manufacturers. The huge air tank capacity ensures long run times and steady airflow, allowing you to finish your task without any interruption. Furthermore, the oil-lubricated pump is designed for extended use and to endure the stress of heavy tasks. 

This device comes with a dual voltage induction motor with 4.7 horsepower. This enables it to handle heavy-duty operations. For example, this compressor can be a good choice for operating spray guns and hammers. Also, it is capable of handling multiple air tools simultaneously. It can provide a maximum pressure of 155 PSI and can deliver 14 CFM at 90 PSI.

This air compressor has a robust and sturdy construction. It has a cast-iron crankcase body, 12-inch cast-iron flywheels, as well as Swedish stainless steel valves.

Another worth mentioning feature of this device is that it is significantly quieter than the other similar heavy-duty compressors. The measured noise level of this air compressor is 83dB.

PROs
  • This device is built with durable materials like cast iron.
  • It is a reliable machine and capable of performing heavy-duty operations.
  • This machine can run multiple air tools simultaneously.
  • It provides longer air tool runtimes.
  • This device is comparatively quieter and ensures the safety of users.
CONs
  • This is a stationary air compressor. It has to be bolted on the ground, which eliminates portability as an option.
  • Filling the air tank takes longer.

DEWALT DXCMV5048055 Air Compressor

dewalt dxcmv5048055 two stage air compressors

DeWalt DXCMV5048055 is a two-stage 80-gallon air compressor from DeWalt. DeWalt is a renowned name in the air compressor industry. This makes the DeWalt DXCMV5048055 air compressor a great option for you with great features and backed up by the name of a reputable manufacturer if you are looking for one.

It includes a powerful 5 HP engine. This two-stage 5 HP Quiet Air Compressor compressor is able to maintain 17.9 CFM (cubic feet per minute) at a pressure of 100 PSI, and it can build up to a maximum pressure of 175 PSI, providing 17 CFM. 

The tank includes an integrated control panel as well as pressure gauges. This helps you monitor the performance of your unit and control or adjust it according to your need if necessary. In addition, the air outlets can be quickly connected for convenience. What’s unique about the compressor is that it delivers enough power to run more than just one tool. This will make operations easier and smoother for you.

The motor comes with a  TOPS (Thermal Overload Protection System) system, which protects the machine from overload and overheating caused by voltage fluctuation. Cast iron is used in this machine to ensure enhanced durability. The pump of this device includes cooling fins and a large cast-iron flywheel ensuring cooler operation. These features significantly increase the lifespan of the machine as well as the working efficiency.

PROs
  • This machine has a durable cast iron construction.
  • This machine can run multiple air tools simultaneously.
  • The Thermal Overload Protection System with the motor along with the pump design ensures the longer lifespan of the machine.
  • This machine can run multiple air tools simultaneously.
  • It is able to provide a quieter and cooler operation.
CONs
  • It is a heavy machine. Portability is not exactly one of its best features.
  • Regular change of the oil may be required.

Ingersoll-Rand 2475N7.5-V Air Compressor

ingersoll rand 2475n7.5-v air compressors

The Ingersoll-Rand 2475N7.5-V air compressor is another product from the Ingersoll-Rand manufacturers that can be a considerable option for you. As we’ve mentioned earlier, Ingersoll-Rand is a well-known brand in the air compressor world. So, this is a product from a well-known manufacturer with great features. They manufacture a complete range of air compression units with potentials in various sectors from individuals and small businesses to power plants and industrial applications. 

The Ingersoll Rand 2340N5-V is designed to meet the high demands of heavy-duty industries like car repair shops, wood processing workshops, machinery stores, etc. It has a durable cast-iron construction and comes with a two-stage air pump. It is capable of providing 15000 hours of trouble-free operation. Furthermore, the use of synthetic lubricant improves efficiency and enables the machine to provide 2,000 hours of service between changeouts.

This machine comes with a powerful 5 or 7.5 HP motor. It can produce 24.3 CFM at a consistent air pressure of 90 PSI and can provide a maximum pressure of 175 PSI. In addition, the large bearings and balanced belt wheels enable this machine to operate incessantly for a longer period of time.

A finned copper intercooler and cylinders with radial fins in the compressor eliminates hot spots and a lower operating temperature. Maintenance is minimized due to the implementation of the removable cylinder, one-piece connecting rod, and lack of an oil pump (splash lubrication systems used). The integrated magnetic starter and automatic start and stop control ensure the safety of the device and the user.

PROs
  • This machine has a durable and strong construction due to the use of cast iron.
  • It comes with a powerful motor capable of performing heavy-duty operations.
  • It can provide continuous operation for a longer period of time.
  • The use and maintenance of this device are pretty straightforward.
  • The intelligent automatic start and stop control ensure the safety of the machine and the user.
CONs
  • It is a large and heavy machine, which makes it hard to move. So, portability is not a feature of this device.

Buyer’s Guide

Who Should Buy an 80 Gallon Air Compressor?

An air compressor is a handy tool with versatile applications. This machine can be used for auto applications like spray painting, inflating tires, as a separation device, for material handling, and as well as powering other tools. Using this device is not that difficult to use, and you can learn it with just a little bit of time regardless of model, manufacturer, or compression stages. However, it’s worth mentioning that the features, mechanisms, and maintenance may differ from type to type, model to model, and brand to brand. So, the more you know about the machine you are using and the task you”ll be doing, the better for you when it comes to the use and maintenance of a device.

If you are going to run an operation that needs a higher volume of air or use the compressor continuously for a longer period of time, or use multiple air tools together, compressors with high capacity like 80-gallon air compressors may just be the choice for you. For instance, air tools such as paint spray guns, grinders, or sanders require a much higher flow rate than other tools. If you use smaller capacity air compressors, the air tank will run down, you’ll need more frequent resupply, and the air pressure will reduce below operating pressure. This will interrupt your operation and reduce the efficiency and quality of your work.

What to Look for When Buying an 80-Gallon Air Compressor?

Purpose

The first thing you need to consider before buying an air compressor is what kind of work you will be doing using this air compressor. The intended use will help you determine what type of air compression unit you need.  If you need an air compressor for doing small tasks, maybe like inflating tires or mattresses, then a smaller model should suffice. However, if you are looking for a unit to use in industrial-level operations, to run heavy-duty air tools such as grinders, nailers, or sanders, to use continuously for a longer period, or to use multiple tools simultaneously, then you might need to look at options with more power and higher capacity. If you use smaller capacity air compressors, the air storage tank will run down, you’ll need more frequent resupply, and the air pressure will reduce below operating pressure. This will interrupt your operation and reduce the efficiency and quality of your work.

Construction

If you are looking for an air compressor, another important factor that you need to consider is the build quality, durability, and reliability of the machine. Heavy-duty 80-gallon air compressors are pricey tools, and the setting up, maintenance, and repair are costly and painstaking tasks. So, you must choose a device that is durable, reliable, and capable of handling the works that you’ll be doing.

You should consider compressors made of cast iron. These ensure more durable construction and expected to be longer-lasting compared to the options made from other materials. Also, you should take note of the expected working hours of the pump, which will give you an idea of how long you can expect it to last. More than 15,000 hours can be considered a good deal.

Single-Stage VS Two-Stage

There are two main types of compressors in the market: single-stage and two-stage air compressors. A Single-stage air compressor uses a one-stage operation to compress air. It is faster. This type of compressor requires lesser time to get started, and it is also able to provide a faster air flow rate. But, it offers inferior power.

On the other hand, a two-stage air compressor uses two cycles to compress the intake air. Therefore, a two-stage air compressor is more efficient and has the capability to deliver much more pressure and power to the tools. However, due to the two-stage compression, it takes more time to be ready for operation. You need to consider these factors and decide according to your requirements.

PSI

Along with the capacity (80 gallons), you need to consider the pressure required for your task before deciding on which compression unit to buy. Most of the compressors typically have 115 PSI, which is slightly higher than the 90 PSI required by most air tools. Compressors capable of providing 150 PSI are also available if you need more power.

CFM

Like pressure, different tools require different CFM. For instance, a continually rotating smoother needs 8 CFM, while a framing nailer can work with just 2.8 CFM. You can easily determine the minimum rating for CFM using the tool rating given by the manufacturer. You just have to multiply the rating by 1.5. Let me give you an example. If your tool has a rating of 2 CFM, then the minimum requirement to power it should be 3 CFM (2*1.5). You should consider 90 PSI as the standard pressure, as most air tools run on this weight.

HP

Horsepower is the measure of the power of the air compressor motor. The capability of the motor has a massive impact on compressor performance. Therefore, you need to make sure that the HP of the compressor motor meets the requirement of your operation; it should not be lower than that and even should not be too much higher than necessary. Typically, an 80-gallon compressor with a 7 HP motor should be sufficient.

Voltage

If you buy an 80-gallon air compressor, you may have to provide its own circuit according to its voltage requirements. Because houses typically have 15 Amp and 120 Volt circuits that can’t power compressors with more than 3 HP. The 80-gallon units usually need 240 Volt, with single-phase power. Check the specifications of your model to figure out the voltage your machine needs.

Noise Level 

If noise is an issue for you, you should also check the noise level of the devices you are considering. There are a few air compressor models with 80-gallon capacity that are quiet. But, 80-gallon compressors are large units, so there is bound to be some noise. So, choose a model based on how much noise is acceptable to you and your working environment.

Final Words

You need to consider many things when deciding which air compressor to buy. In this article, we have reviewed the best 80-gallon air compressors available in the market and provided you with all the necessary information and guidelines to decide which air compressor you need. Now the decision is up to you.

Good luck!

Author

Hi, and welcome to Toolented. My name is Michael D. Sanders. I am a Mechanical Engineer by degree, who is a blogger by passion, and this combination of knowledge and passion is what brought Toolented to life. On my blog website, you will find necessary information about your needed automotive tools, reviews of your potential choices, and comparisons between different types of tools. To learn more click here.

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